MSFFT5008
Develop, trial and evaluate prototypes


Application

This unit of competency covers developing specifications, identifying and selecting materials and processes, production trialling of prototypes and completing evaluation documentation. Prototypes may be produced by hand, by using appropriate machines, tools and equipment or by computer-assisted production.

No licensing, legislative or certification requirements apply to this unit at the time of publication.


Elements and Performance Criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Develop prototype specifications

1.1

The purpose and outline requirements for the prototype are identified from design concepts and/or customer requirements

1.2

Materials are identified following detailed analysis of the options

1.3

Detailed prototype design specifications are prepared and documented

1.4

Construction requirements and methods are identified appropriate for the materials to be used

1.5

Ergonomic requirements are identified, clarified and satisfied throughout the work process

2

Plan and prepare prototype construction

2.1

Work plan for the prototype construction is drafted

2.2

Work health and safety (WHS) requirements, including personal protection needs, are observed throughout the work

2.3

Compatibility of materials in specifications is checked and any discrepancies reported

2.4

Steps or stages in construction are identified, noting checkpoints for quality checks

2.5

Suitable work area is located and cleared ready for work

2.6

Materials and consumables to meet specifications are prepared for use

2.7

Equipment and accessories suitable for working the specified material are prepared for use

2.8

Appropriate jigs and other construction aids are identified and where required adjusted to suit the work

3

Produce the prototype

3.1

Work plan is followed to produce the prototype

3.2

Checks are conducted at the identified points

3.3

Modifications to designs and plans are identified and recommended and managed within workplace procedures

3.4

Modifications to the plan are documented and followed

3.5

Prototype or sample is checked for compliance with specifications

4

Trial and evaluate the prototype

4.1

Trial objectives and processes are developed, specified and documented

4.2

Personnel involved in the trial and evaluation are prepared for their responsibilities and functions

4.3

Trial equipment, tools and materials are prepared and certified prior to use

4.4

Prototype trials are conducted and results captured and recorded in accordance with the trial specification

4.5

Results of trials are evaluated and evaluation records and recommendations are processed in accordance with enterprise procedures

Evidence of Performance

Collect, organise and understand information related to furnishing work instructions and work orders and safety procedures

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Identify materials used in the work process

Follow work instructions, operating procedures and inspection processes to:

minimise the risk of injury to self or others

prevent damage to goods, equipment and products

maintain required production output and product quality

Develop and evaluate a minimum of two (2) different prototypes, and:

develop the prototype specification

identify compatibility/incompatibility of materials, adhesives, fittings and fasteners for the application

select and use appropriate materials, equipment and processes for the item being constructed

demonstrate how the design of the prototype components will influence the working lifetime of the item

ensure that the prototype satisfies the original or varied specification

prepare for and conduct evaluation trials

record outcomes and make recommendations for future activities

Use mathematical ideas and techniques to correctly complete measurements, calculate area and estimate material requirements

Lead others and work effectively to improve production quality and outcomes

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Use workplace technology related to the coordination, including communication equipment, time and management aids and other measuring devices

Avoid backtracking, work flow interruptions or wastage

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity and encourage participation of employees in the planning of work activities and changes


Evidence of Knowledge

Intellectual property law requirements

Elements and principles of design

Trends and detailed knowledge of furniture construction

Destructive and non-destructive testing techniques and processes

Use of colour and other features

Range, properties and characteristics of materials used in the furnishing industry

Safety and environmental aspects of relevant enterprise activities

Workplace procedures and reporting process

Relevant WHS legislation, regulatory requirements and codes of practice


Assessment Conditions

Assessors must:

hold training and assessment competencies as determined by the National Skills Standards Council (NSSC) or its successors

have vocational competency in the furnishing industry at least to the level being assessed with broad industry knowledge and experience, usually combined with a relevant industry qualification

be familiar with the current skills and knowledge used and have relevant, current experience in the furnishing industry.

Assessment methods must confirm consistency of performance over time rather than a single assessment event and in a range of workplace relevant contexts.

Assessment must be by observation of relevant tasks with questioning on underpinning knowledge and, where applicable, multimedia evidence, supervisor’s reports, projects and work samples.

Assessment is to be conducted on single units of competency or in conjunction with other related units of competency. Foundation skills are integral to competent performance in the unit and should not be assessed separately.

Assessment must occur on the job or in a workplace simulated facility with relevant process, equipment, materials, work instructions and deadlines.

Access is required to information on design concepts, customer requirements, quality standards and organisation procedures.


Foundation Skills

Foundation skills essential to performance are explicit in the performance criteria of this unit of competency. Detail on appropriate performance levels for each furnishing unit of competency in reading, writing, oral communication and numeracy utilising the Australian Core Skills Framework (ACSF) are provided in the Furnishing Training Package Implementation Guide.


Range Statement

Specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Range is restricted to essential operating conditions and any other variables essential to the work environment.

Unit context includes:

WHS requirements, including legislation, building codes, material safety management systems, hazardous and dangerous goods codes and local safe operating procedures or equivalent

work is carried out in accordance with legislative obligations, environmental legislation, relevant health regulations, manual handling procedures and organisation insurance requirements

work requires individuals to demonstrate conceptual and analytical ability, discretion, judgement and problem solving and may be carried out on a team basis or with the support of dedicated specialist personnel

customers or suppliers may be internal or external

Machines and equipment include:

microprocessor or computer-controlled machines

production and facility equipment used in the enterprise

Materials for prototypes include:

timber

metal alloys

glass

fabrics and textiles

plastics

leather

cardboard and paper

adhesives

fillers and finishes as appropriate

Personal protective equipment includes:

that prescribed under legislation, regulations and enterprise policies and practices

Information and procedures include:

design concepts/customer requirements

designer/drawer specifications and instructions

work procedures/instructions

organisation work specifications and requirements

legislation/regulations/national or industry codes and practices relevant to the prototype/sample construction

quality and Australian Standards and procedures


Sectors

Furnishing Technology